AEROVION

Aerospace operations advisory

Engineering the Future of Aerospace Operations

We help aerospace manufacturers, suppliers and MROs strengthen compliance, improve operational performance and build smarter, more resilient operations.

  • Supplier Performance
  • APQP
  • Compliance
  • Operational Excellence
  • Lean–Sustainability 4.0
Explore Our Solutions Request an Assessment

Solutions

Aerospace capability, from compliance to transformation

Aerospace Compliance & CertificationClose readiness gaps and build audit-ready processes.Explore capability
  • AS9100 quality management system gap analysis and audit preparation
  • Part-145 maintenance organisation readiness and process controls
  • Nadcap special process readiness, internal audit and corrective action planning
Supplier Development & Supply Chain ExcellenceImprove supplier quality and delivery by addressing the causes of recurring failures.Explore capability
  • Supplier segmentation, onboarding, capability assessment and risk-based oversight
  • Supplier scorecards, quality and delivery recovery plans
  • Root cause analysis, corrective action and verification of effectiveness
APQP & Product IndustrialisationIdentify launch risks before they disrupt production.Explore capability
  • AS9145 APQP and PPAP planning, gate reviews and production readiness
  • Process flows, PFMEA, control plans and validation evidence
  • AS9102 first article inspection readiness and change control
Operational ExcellenceStabilise production, improve flow and reduce avoidable losses.Explore capability
  • Value-stream mapping, bottleneck analysis and standard work
  • Daily management, visual performance and structured problem solving
  • Scrap, rework, quality and delivery improvement
Smart & Sustainable Aerospace OperationsConnect Lean, sustainability and digital capability around operating priorities.Explore capability
  • Lean–Sustainability 4.0 maturity and operating model assessment
  • Data readiness, digital use case prioritisation and implementation planning
  • Operational and environmental measures for waste, energy and resource use

Customer challenges

Where aerospace operations lose traction

Performance

  • Supplier defects and late deliveries that keep recurring
  • Unstable throughput, bottlenecks, scrap and rework

Assurance

  • Audit findings and incomplete compliance evidence
  • Launch risk from weak process controls or unresolved FAI and PPAP gaps

Transformation

  • Disconnected digital initiatives with unclear operational value
  • Sustainability targets that sit outside daily operating decisions

Assessments

Find where to start

Each diagnostic reviews the evidence, benchmarks current practice and produces a prioritised roadmap.

  1. Assess
  2. Benchmark
  3. Prioritise
  4. Roadmap
Compliance Readiness AssessmentEstablish readiness for a customer, certification or regulatory audit.Explore Assessment
What is assessed
Applicable requirements, QMS controls, audit evidence and corrective actions.
Primary deliverable
Readiness gap register and prioritised closure roadmap.
Supplier Performance DiagnosticIdentify what is driving supplier quality and delivery problems.Explore Assessment
What is assessed
Scorecards, process capability, oversight, containment and corrective action.
Primary deliverable
Supplier risk profile and targeted recovery plan.
Launch Assurance AssessmentIdentify open industrialisation risks before the next programme gate.Explore Assessment
What is assessed
APQP gate evidence, PFMEA, control plans, FAI and PPAP status.
Primary deliverable
Launch readiness review with critical risks and a gate closure plan.
Operational Excellence DiagnosticPinpoint where production loses capacity, flow or quality.Explore Assessment
What is assessed
Process flow, operating routines, performance data and loss drivers.
Primary deliverable
Performance baseline and prioritised improvement roadmap.
Lean–Sustainability 4.0 AssessmentIdentify where digital and Lean capabilities can support sustainability goals.Explore Assessment
What is assessed
Lean practices, environmental measures, digital infrastructure, data and organisational capability.
Primary deliverable
Maturity profile and an integrated roadmap for operational and environmental priorities.
Request an Assessment

How We Work

From diagnosis to sustained performance

  1. 01

    Diagnose

    Review the operating system and establish the performance baseline.

  2. 02

    Design

    Define priorities, measures and an achievable delivery plan.

  3. 03

    Transform

    Implement and validate changes with the people who run the process.

  4. 04

    Sustain

    Embed standard work, ownership and routines to track performance.

Why AEROVION

Aerospace context. Evidence-led decisions.

Built for aerospace
Designed around aerospace requirements, traceability and supply chain complexity.
Operations first
Recommendations grounded in the processes and people that deliver the work.
Realistic roadmaps
Actions sequenced around business risk, resources and delivery constraints.
Research-informed
Doctoral research connects Lean, sustainability and Industry 4.0 in an aerospace operating context.
Evidence before solutions
We diagnose the operating system before recommending interventions, technology or transformation programmes.

About

Aerospace expertise built around operations

AEROVION combines deep professional expertise in aerospace quality, supplier development and supply chain performance with doctoral-level research in aerospace operations.

Aerospace quality
Quality systems, audit readiness and process assurance
Supplier development
Supplier capability, performance improvement and recovery
Aerospace supply chains
Industrialisation, operational risk and delivery performance
Doctoral research
Lean, sustainability and Industry 4.0 in aerospace

This combination shapes how AEROVION works. We assess operational maturity and use the evidence to prioritise changes across people, processes and technology.

Insights

Research and perspectives

Research perspective

Lean–Sustainability 4.0 in aerospace

Track operational and environmental measures together. For example, reviewing scrap, rework and resource use alongside quality and delivery can help teams see whether a process improvement is reducing waste while meeting production requirements.

Contact

Discuss your operational challenge

Tell us what you’re trying to improve. We’ll determine whether an AEROVION assessment is appropriate and recommend the most relevant starting point.

Opens your email app with the enquiry ready to send.